More efficiency by rational processes

More efficiency by rational processes

The markets of the future demand further optimisation of installation times. To rationalise the crimping processes, increasing automation of the individual steps is required. With the intelligent combination of versatility and functionality, our machines enable efficient processing of conductor materials. Get to know our automatic machines for professional and efficient cable preparation and processing.

Your benefits at a glance

Increased efficiency due to automation

Increased efficiency due to automation

The use of automatic machines for cable assembly shortens processing times and thus contributes to a general increase in panel construction efficiency.

Robustness and superior longevity

Robustness and superior longevity

High-quality metal components make our automatic machines more robust. This extends the maintenance intervals and the entire service life.

Precision and repeatability

Precision and repeatability

Our stripping machines achieve a constant performance, even with different insulation materials. Our cutting machines ensure consistent cutting quality and dimensional accuracy of all processed conductors.

Our Awards for the Automatic Machines

German Design Award 2022

The PrintJet CONNECT high-performance inkjet printer and the compact CUTFIX PRO automatic cable-cutting machine will receive awards.

Cabinet Building Innovation Award

A jury of experts awards the Weidmüller Wire Processing Center (WPC) and the "Smart Cabinet Building" initiative.

Cable confectioning - simple and fast crimping of ferrules

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CRIMPFIX ECO

Simple. Fast. Electrical.

Further increasing requirements in the panel building environment are leading to big challenges. Weidmüllers part-automised solutions offer efficiency advantages all around the cable confectioning and in parallel overcome highest possible flexibility.

The purely elevtrical driven CRIMPFIX ECO enables a simply and fast crimping of PVC insulated conductors with wire end ferrules on reel within the cross-section range of 0.5 - 2.5mm² (~AWG 20-14) at a crimping length of 8mm. The machine can be simply mechanically adjusted to another cross-section for a process safe processing. All relevant information are illustrated at the machine display.

  • Purely electrical operation with high flexibility
  • Fast processing times
  • Simple mechanical cross-section change
  • Compact dimensions and robust design
  • High serviceability

Semi-automated cable assembly for simple and precise cutting

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CUTFIX PRO FEEDER

Fast. Flexible. Electric.

The purely electrically operated CUTFIX PRO enables simple and precise cutting to length of flexible conductors in the cross-section range 0.08 to 10.00 mm² (AWG 40-8). The supplied software allows cutting jobs to be easily read from data carriers, possibly edited directly at the touch display and simple being executed.In addition, the machine can be easily integrated into Weidmüller's modular Wire Processing Center (WPC) for even greater effectiveness.

  • Compact automatic cutting machine in robust design
  • Touch display for easy handling and visualisation
  • Optionally addable multiple feeder

Automatic assembly of terminal strips on mounting rails

Klippon® Automated RailAssembler

Simple. Fast. Error-free.

Full order books and a growing shortage of skilled workers require the use of digitalised and automated processes in control cabinet construction. This is the best way to increase efficiency and competitiveness.

The Klippon® Automated RailAssembler enables fully automated assembly of terminal strips. In combination with the Weidmüller Configurator (WMC), the use of the automated system eliminates the need for picking, assigning, and positioning individual terminal blocks in the production process. In this way, time savings of up to 60 % can be achieved during regular assembly. In unmanned operation, the value can be even more significant.

  • Up to 60 % time savings in the assembly of terminal strips in regular production
  • Additional time savings of up to 7 hours due to unmanned operation
  • Avoidance of incorrect assembly by using eCAD data from the Weidmüller Configurator
  • Easy handling by using universal magazines

Cable assembly with the highest efficiency

Wire Processing Center

Semi-automation in cable assembly

The Weidmüller Wire Processing Center (WPC) addresses exactly these issues. Software-controlled, semi-automated cable assembly considerably accelerates production processes and at the same time ensures the highest quality standards.

  • Multiple input options for CAE data
  • Optimal processing of a wide variety of finishing tasks
  • Optimal integration into manufacturing processes
  • Reliable replenishment with wire end ferrules and markers
  • Optimal process reliability

Our automatic machines product range

Product group overview

Cutting machines

Under microprocessor control, our automatic cutters - depending on the model - lengthen and cut solid and stranded wires, individual cables, flat cables, round cables, as well as insulating tubes and hoses - with precise operation and ease of use.

  • Excellent repeat accuracy
  • Controllable contact pressure on the drive rollers
  • Electric drive
  • Cutting orders can be managed by PC
  • Removable hand-held operator device for entering the individual cutting orders

Stripping machines

Our electrically-operated automatic strippers enable precision stripping of conductors with different types of insulation. The automatic adjustment to the respective wire cross-section and simple operation offer a high degree of user-friendliness.

  • Fast and efficient automatic stripping of individual wires
  • Designed for various wire cross-sections (PS 6.0: 0.5 to 6 mm²; PS 16.0: 2.5 to 16 mm²)
  • Infinitely variable adjustment of the wire cross-sections - no requirement to change tools
  • Continuous adjustment of the stripping and insulation pull-off length of between 3 and 20 mm
  • Partial stripping function

Stripping and crimping machines

Our new generation of stripping and crimping machines is equipped with an all-purpose adjustable stripping unit and a user-friendly touchscreen display. They succeed with fast operation, extended maintenance intervals, and long service life.

  • More efficient due to fewer work steps
  • Stripping and crimping of conductors in a single step
  • Quick adjustment to the required cross-section range
  • Electric / pneumatic drive and full electronic control
  • Change of tools not necessary, hence time-saving and efficient processing

Handling videos machines

Handling videos machines

Handling videos machines

Via this YouTube Playlist you can find many handling videos to learn more about the function of our high-quality machines.

Downloads

Perfect complementation

Benefit from Weidmüller services and market experience

Orange Selection

Orange Selection

Products of the Orange Selection are available at any time. If your order is received by 3 p.m., your items will already be on their way the following day.

Time-saving data provision

Time-saving data provision

CAD 3D models in various formats and CAE data are available for download in our product catalogue .

Electronic product data for distribution partner

Electronic product data for distribution partner

Electronic catalogue in BMECat and other formats. Fast access to article data thanks to proven standards.

Consulting & Support

Do you have questions about our products and services or would you like an individual offer? Simply fill out contact form. Our employees will contact you as soon as possible.

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