OMNIMATE POWER SV / BV 7.62HP Hybrid – for power, signals and EMC

Three functions in one! The OMNIMATE POWER Hybrid connector provides developers and users with the perfect three-in-one solution.

 
 

This hybrid motor connector simultaneously mates power, signals and pluggable EMC screen connection. Thus you save space on the PCB, at the device housing, and in the electrical cabinet. Including the engagement of the automaticly self-securing one-handed interlock mechanism, the connector requires only one plugging step instead of 3 and thus speeds up installation and maintenance procedures. It is easy to handle and interlocks automatically – even in difficult installation positions. The unique shielding shape with a slender 30° wire entry enable space savings of up to 10 cm between the device rows within a cabinet.

 
 Unique safety
  • Unique safety
 
Safe, EMC-compliant screen connection for any application situation and with no risk of insufficient shielding.
 
 Unique integration
  • Unique integration
 
This three-in-one solution – with its pluggable EMC screen connection, integrated signal contacts and one-handed security flange – can replace 3 distinct components and 3 steps in the workflow.
 
 Unique density
  • Unique density
 
More space available on the PCB providing for denser component assemblies, and more space available on the housing wall because of true-to-pitch integration of the signal contacts – while maintaining the same width!
 
 Unique innovation
  • Unique innovation
 
Integrating functions, optimizing processes, and reducing complexity: The conventional 2 outer flanges have simply been replaced by 1 middle flange, 4 signal contacts and 1 pluggable EMC screen connection.
 
 Unique interaction
  • Unique interaction
 
Plug & Go: intuitive handling: through tool-free one-handed operation with automatic interlocking and also „blind" plugging of power, signals and EMC-shielding simultaneously.
 
EMC in drive applications

The motor feedback (temperature/encoder signals) in hybrid, shield-within-shield motor cables is usually connected through over-sized power contacts or with seperate I/O connectors. It also normally requires two additional shield fasteners. During installation and maintenance (replacement), it is a risk that the shield clamp is incorrectly connected, even disconnected or lost. With conventional shielding, it can be quite difficult to tighten the flange screws when the connection is located under the device or any position hardly. So this step is often neglected, which regularly leads to faults as described below.

 
Reliably avoid EMC-issues

As a result, malfunctions due to interferrences can then be caused by the coupling of electromagnetic fields to the sensitive electronics. The pluggable, hybrid shield support features a special EMC spring-contact strip which ensures that the shield connection to the housing is permanent, vibration-proof and covers a large surface area. It allows the shielding braid from the power and signal wires to be connected separately – and enables this to be done automatically in one step so that it is not dependent on the user s accuracy.

 
 Topology of parasitic currents
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